Product Description
Orbitech Shotblasting Equipments is a name to rely upon for buying this Structure Shot Blasting Machine. Different kinds of structures can be shot blasted using this machine. Whether you want to process beams, channels, angles or any other structure, use this machine for quicker results. Loading and unloading of the components can be manually done or can be automated. Shot blasting is the process of enhancing the life of the components. Prior to painting, the components to be surface finished are cleaned; all contaminants, like scale and rust are removed. This Structure Shot Blasting Machine features an enclosed chamber, and blasting media for blasting purpose, including steel grits and shots.
Benefits:
- Shot peening of high-stress components
- Casting and forging de-sanding and descaling
- Surface preparation for protective coating.
- Casting and forging cleaning
- Dye castings of aluminum, zinc, and alloy steels with a lustrous surface.
- Structure Shot Blasting Machine has heat-treated scales must be removed.
Efficient Surface Preparation for Structural SteelThis shot blasting machine is engineered to handle heavy structural components, delivering a uniform cleaning and surface profile. Its variable working width and customizable blast wheel quantity accommodate different steel shapes and sizes. Advanced automation and safety features ensure optimum performance and operator protection, resulting in a consistently high-quality finish.
Automated Operation and High ProductivityThe integrated PLC-based control system, combined with automated loading and abrasive circulation, minimizes manual intervention and maximizes throughput. Remote monitoring capabilities allow operators to maintain oversight and make timely adjustments, ensuring continuous operation even under demanding production schedules.
Robust Design for Industrial ReliabilityConstructed with a powerful electric motor and reinforced roller conveyor, this machine withstands rigorous industrial environments. Its flexible voltage options and customizable configurations make it suitable for diverse applications, from small-scale workshops to high-volume manufacturing plants.
FAQs of Structural Shot Blasting Machine:
Q: How does the shot blasting machine improve surface quality for steel structures?
A: The machine uses high wear-resistant alloy blast wheels to propel steel shot or sand at the surface, efficiently removing rust, scale, and contaminants. This process produces a smooth, clean surface that meets SA2.0 to SA2.5 finish standards, enhancing paint adhesion and corrosion resistance.
Q: What types of materials can the machine process, and where is it typically used?
A: It is designed for cleaning steel structures such as H-beams, I-beams, section steel, and plates. The machine is commonly utilized in steel fabrication plants, construction material processing, and industries requiring surface preparation before coating or welding.
Q: What is the working process of the machine?
A: Structural components are loaded (automatically or manually) onto the heavy-duty roller conveyor. As they pass through the working chamber, 4 to 8 blast wheels project abrasive media, while an automatic circulation system recycles and separates the used shot. Dust and particles are efficiently removed by the high-performance dust collector.
Q: When should structural steel be processed using this machine?
A: Shot blasting should be performed prior to painting, coating, or welding operations. It is also essential for periodic maintenance and preparation of steel surfaces in construction and manufacturing environments to ensure durability and optimal surface properties.
Q: What are the benefits of using PLC automated control and remote monitoring?
A: PLC automation streamlines operation, reduces manual errors, and allows operators to configure speed, blast intensity, and monitor performance remotely. This boosts productivity, enhances safety via integrated interlocks and emergency stops, and ensures reliable, consistent results.
Q: How is operator safety ensured during machine operation?
A: Safety interlocks, emergency stops, and reinforced safety doors protect personnel. The dust collector minimizes airborne particles, and noise levels remain below 85 dB, creating a safer and more comfortable working environment.
Q: Can the machines throughput and capacity be customized?
A: Yes, the machine can be configured with different blast wheel quantities, working speeds, and chamber widths to accommodate various steel part sizes and production volumes. Power ratings and dimensions are tailored to meet the specific requirements of each client.